Reducing Manufacturing Waste for Cost Efficiency 
Kati Hope, Global Account Manager, Mettler-Toledo Product Inspection

In food manufacturing, every gram counts. Whether it’s minimising product giveaway, avoiding unnecessary rejects or improving line efficiency, precision is key. Small inefficiencies quickly add up, affecting costs, sustainability and overall production performance. Fortunately, smart weight measurement and advanced contamination detection provide solutions that not only cut waste but also enhance operational success.

Precision Weighing to Cut Costs and Save Product 
Accurate weight measurement is a crucial step in reducing unnecessary product giveaway. Checkweighers help manufacturers maintain precise fill levels, preventing overfilling that leads to waste and underfilling that risks compliance penalties. By automatically adjusting filling machines in real time, checkweighing technology keeps production lines running smoothly and efficiently without the need for manual intervention.

Contamination Detection and Reducing False Rejects 
Detecting physical contamination early is also essential for protecting consumers and maintaining brand integrity. Metal detection and x-ray inspection systems play a vital role in identifying foreign bodies before products leave the factory. However, inaccurate settings or overly sensitive systems can lead to false rejects, i.e. discarding perfectly good products unnecessarily, increasing waste and costs.

Innovative metal detection technology, such as Multi-Simultaneous Frequency (MSF), improves sensitivity without increasing false reject rates. Meanwhile, advanced x-ray inspection offers precise contamination detection, helping manufacturers maintain product safety without unnecessary waste. In addition, x-ray inspection oversees product completeness, adding an extra layer of quality control.

Optimising Production for Long-Term Success 
By integrating advanced checkweighing and contamination detection technologies, manufacturers can significantly cut waste, control costs and improve productivity.

Find out more about reducing waste and improving efficiency: www.mt.com/pi-combatcosts-pr.

Visit Mettler - Toledo India Pvt. Ltd at Booth M65, Hall no. 4 at Anuga FoodTec India 2025 and discover how their comprehensive solutions can drive growth and innovation for your business.